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16 January 2007

Bike Light Batteries

From our experience we have come to learn that replacement batteries for bike lights can be very expensive, sometimes so much so that it’s more cost effective to buy a complete new light kit when really its only the battery that needs replacing. Many people have decided to build their own bike light systems from scratch reducing the overall cost and getting a custom solution which will suit their needs better than a standard product could.

There are many different types of lighting systems available for use on bikes however they can be split down into two main categories; lights to make you able to be seen, and lights to able you to see. The difference between the two is the type of bulb used in the light; we are no experts in bulb technology but we have gathered together the information needed to relate the specifications of bike light bulbs to the specifications of batteries in order to be able to design the best battery solution for your lighting system. At the present time, the best solution we can offer is NiMh (Nickel Metal Hydride) systems; they offer the best performance characteristics at the most suitable budget.

When it comes to a lighting system, ideally, a bike light would have the brightest bulb which can run forever; realistically this cannot be the case. When it comes to finding the right battery solution, the interesting specification is how long will the battery power the light before failing. The main details which affect this parameter are the voltage (Volts) and power (Watts) rating of the bulbs used.

A NiMh bike light battery will be made up of a number of cells strung together in series. Each cell has a voltage of 1.2V, therefore a 6V battery will have 5 cells, a 12V battery will have 10 cells. The voltage rating of the battery must match that of the rated voltage of the bulb, a lower voltage will not run the bulb effectively, if at all. If the battery voltage is higher, this can damage the bulb and ultimately reduce the life time of the light.

The power rating of the bulb is important; the higher the power rating, the more current the bulb needs to power is and hence a higher capacity battery will be needed to cope with the current drain. With batteries, as you increase the capacity, this size of the battery increases and with it the cost. The important thing to remember is the higher the voltage and power rating of your bulb, the larger and more expensive your battery will be.

The weight and size of the battery pack is a very important factor; the size of the battery pack will relate to the electronic specifications outlined above, however the shape of a battery pack can be worked with and there are may different ways a battery can be configured. Packs can be built to fit into a bike drinks bottle, to strap onto the frame of the bike, or fit into a carry bag, there are many alternatives available.

At this point I think it is worth mentioning the termination of the battery. There are thousands of different connectors out their and it is very difficult to match the right ones without either seeing pictures or actually physically having the right connector in your hand. Even then it can be difficult with connectors like jack plugs/sockets, polarity is important and as we only see one end of the application it can be very difficult to get the connector right. The easiest thing is for us to supply the battery with plain flying leads and for you to fit the required connector to these leads. If however you would like a connector fitted then the more information you can get to us the better.

A final point is chargers; the charging of rechargeable batteries is often overlooked and not deemed to have great importance, this is however a false belief. Charging has a huge bearing on the performance of you battery pack, and charging your battery right is very important. Cell Pack Solutions provide a range of battery pack chargers manufactured by Ansmann. These chargers are some of the best around, they are all intelligent chargers which automatically detect the current state of charge of the battery. They automatically detect when the batteries are fully charged and switch to trickle charge so there is no worry about overcharging the battery. We would strongly recommend the use of one of these chargers with your battery pack to gain the best possible performance and life from your bike light battery.

To make it easier we have put together a page of standard products which you can order from this site directly saving both time and money; see the link below for our standard product range.

Link to Bike Lights Standard Products Page

We are always interested in designing new products, if you can’t find a standard product to suit please contact us via e-mail quoting ‘Bike Light Battery’ or speak to one of our team on 0191 427 4577 and we will be happy to help.


Cell Pack Solutions Ltd
Unit 218 Tedco Business Works, South Shields, Tyne and Wear, NE33 1RF. UK.
Tel: +44 (0)191 4274577 - Fax: +44 (0)191 4274606
VAT No: 708 9179 02 - Company No: 4177772

E-mail: batteries@cellpacksolutions.com

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